After about a year of trial and error, it’s time to post about our most recent tool, the Glowforge laser printer.
The wait to get one was long – years. The record-setting 2015 crowdsourced fundraising was a smashing success, and I jumped on with a pledge for a Glowforge plus. Months of waiting became years of waiting. Delay followed delay.
I eventually gave up hope that I would actually see my order. It seemed that despite Canada being a major trading partner with the United States, shipping here was a stretch too far.
And then one day while I just happened to be working at home, a knock came upon the door. At long, long last the Glowforge had arrived.
Here’s the latest project: a little skateboard for our youngest maker.
First Coat of Finish
Applying the Paint
Painting the Stencil
Working on the Finish
Grip Tape and Hardware
This project was built using a kit from Roarockit. It is a pretty straight-forward vacuum sealed bag pressing veneer onto a Styrofoam mold. But the kit sure makes it easier to put together.
We started with a bunch of laminated pieces of mahogany, which were all part of the kit. We took the laminates and glued them together on top of a Styrofoam form and then vacuum sealed them in an air-tight press.
We started with three layers first, then another two layers, and finally the last two layers.
First 3 layers in the air press
Veneer vacuum sealed onto styrofoam
Thin air press: 3 layers of veneer
Once everything was glued up and we had a solid deck we had to sculpt the edges with a rasp. After creating a consistent edge we started sanding the deck down. First we used 60 grit, then 120, 220, 350.
Glueing up the edges
Using glue to fill gaps
Rasping the edges
Edges being finished with a rasp
Smooth edges are better edges
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The paint was chosen by our littlest maker who decided that the deck should be blue. He also decided to decorate it with the wonderful Santa Cruz Screaming Hand drawn by the fantastic Jim Phillips. We made a stencil using a cutter and carefully applied it to the deck before adding the finish. (Apologies to the artist as not all the detail transferred in this image.)
Applying paint to the deck
Giving the deck a second coat
Nice, painted deck
Applying the stencil
Paining over the stencil
Painted stencil on the deck
Then we used polyurethane as a finish and sanded down 6 or 7 coats using using 1000, 1500, and 2000 grit to give it a nice, smooth finish.
We hustled on down to Longboard Living in Kensington Market to get some help with the trucks, wheels, and hardware and they hooked us right up.
We applied the grip tape, drilled the pilot holes, and mounted the trucks and wheels.
Filing the grip tape edges
Grip tape done
Drilling pilot holes
Ready for trucks
Done
Managed to get a road pizza on the first tour around the block, but nothing worthwhile comes without a little sacrifice.
Looking around the shop we saw just too much obtanium for the available space. So, in order to clear out a bit of room and also to kick-start a new project, we made a little wooden toolbox.
Obtanium becomes Usefulonium
This model is very straight-forward using 1/2″ sides and bottom, with 3/4″ x 3 1/2″ pine rails. The bottom and sides are flush against the sides. This allows the fastener screws to also act as strength reinforcements for the bottom. This does run the risk of splitting the 1/2″ bottom if the pilot holes aren’t carefully aligned, but there should still be enough material to work with.
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It’s possible to add another rail on top of the 3 and a half inch height in this one, but this model does make it easier to put tools in and pull them out without knocking against them.
